The Production Process of Aerosol Aluminum Cans

This blog can give you an insight into the production process of aerosol aluminum cans.

The Raw Material - Aluminum

The production of aerosol aluminum cans begins with high-quality aluminum. Usually, aluminum ingots are the main starting material. These aluminum ingots need to meet certain purity and mechanical property requirements to ensure the strength and safety of the final can.

Raw material—aluminum ingot

Production Process

Fried Slices

Extrusion: The aluminum is put through an extrusion process to form a long cylindrical aluminum tube.

Stamping and Drawing: The aluminum tube is then cut into appropriate lengths and stamped and drawn to form the basic shape of the can body, including the bottom and the side wall.

Trimming: After stamping, the edges and excess parts of the aerosol aluminum cans are trimmed to ensure accurate dimensions and a smooth appearance.

(Internal Treatment)

Cleaning: The inside of the aerosol aluminum cans is thoroughly cleaned to remove any impurities, oils, or dirt.

Coating: This coating is crucial as it prevents the contents of the aerosol from reacting with the aluminum and ensures the stability and safety of the product.

(External Processing)

Printing: The desired patterns, logos, and product information are printed on the outer surface of the can. Advanced printing techniques are used to ensure clear and durable printing.

Varnishing (Optional): Some cans may go through a varnishing process to enhance the gloss and protection of the printed surface.

(Assembly)

The can top is prepared, which often includes a valve mechanism for aerosol discharge. The top is then firmly attached to the can body through techniques such as crimping to form a sealed aerosol can.

(Quality Inspection)

Visual Inspection: Check for any defects in appearance, such as dents, scratches, or improper printing.

Leak Testing: Ensure there are no leaks in the aerosol aluminum can to prevent the aerosol from escaping or air from entering.

Pressure Testing: Test the can's ability to withstand the designed internal pressure.

production process of aluminum aerosol can

What we need to know before quoting for aerosol cans?

<The more detailed the requirements, the more accurate the quote>

Before the supplier gives the quotation to the customer, if the customer can provide more detailed requirements, the price obtained will be more accurate, the following is the product information that needs to be known before the quotation of aerosol cans (The content of this article will include aerosol tin cans and aerosol aluminum cans):

Product size

Aerosol tin cans and aluminum cans have several fixed diameters.

The diameters of tin cans are 45/49/52/57/65mm, 

Aluminum cans have diameters of 35/28/40/45/50/53/59/66mm.

Each diameter can be customized different heights, customers can refer to the forms below to determine what size to be customized.

About aerosol tin can

Type Diameter (mm) Top (cone) Code Bottom (dome) Code Height Range (mm) Pressure
CN lntl CN lntl CN lntl Deformation (Mpa) Burst (Mpa)
Neck in 45 112 185 111 190 112 96-100 ≥1.20 ≥1.40
49 115 491 / 492 / 100-170 ≥1.20 ≥1.40
52 202 195 200 200 202 100-240 ≥1.25 ≥1.40
57 205 201 202 203 205 100-240 ≥1.20 ≥1.40
65 211 207.5 207.5 209 211 95-300 ≥1.20 ≥1.40
70 214 211 211 213 214 100-240 ≥1.20 ≥1.40
Straight wall 65 211 211 207.5 211 211 100-240 ≥1.20 ≥1.40
We also can supply UN and DOT standard aerosol can

About aerosol Aluminum can

Diameter (+/-0.3mm) Height (+/-0.4mm) Full Volume (mm) Shoulder Opening
35mm 70 53 Round, Flat 1 inch
120 98
150 126
38mm 90 88 Round
120 121
170 177
40mm 92 96

Round, Drum, Rim

130 140
150 163
190 208
45mm 105 138 Round, Drum, Rim, Flat
150 206
190 266
50mm 120 196 Round, Drum, Rim, Flat
150 252
200 345
225 392
53mm 115 211 Round, Drum, Flat
165 317
180 349
220 433
59mm 140 320 Round
180 430
215 520
235 560
66mm 140 373 Round
180 508
220 642
240 710
Other can heights can be customized

Product Use

It is also very important to tell the supplier what the purpose of the cans is, as there are some products which the cans need to be customized with an internal coating (e.g. insecticide spray and air freshener). In addition, there are some regular sizes of products that will be available on the market, standard sizes that are customized by most manufacturers: 45x128mm and 52x130mm for Snow spray, 65x100mm for Air Freshener, 65x158mm for Spray Paint, 65x158mm for Butane gas can (straight wall can)

Quantity Requirement

Different prices for different quantities, generally speaking, we will recommend customers to choose FCL (20'GP or 40'HQ), the price will be more favorable than LCL

MOQ is 7,500-9,000 pcs for aerosol tin can

MOQ is 20,000 pcs for aerosol aluminum can

--Container Size Reference--

Printing Requirements

Aerosol tin can:

3 pieces can——CMYK 4 color/ Panton color, Printing technology is offset printing

2 pieces can——4-6 color outside printing, Printing technology is thermal transfer

Aerosol aluminum can:

clear lacquer/ silk screen printing/ offset printing/ embossment/ vacuum coating

Trade Terms

Suppliers will quote based on the trade terms that the customer wants to do, the following is a concentration of common choices

EXW/ FOB/ CIF/ CFR, etc.